矿用钢丝绳双源磁回路结构设计与仿真分析
Design and simulation analysis of dual-source magnetic path structure for mining steel wire ropes
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摘要: 针对矿用钢丝绳损伤电磁检测方法对于局部损伤检测性能的不足,提出了协同主磁通与漏磁的双源磁检测方法,开展了矿用钢丝绳双源磁回路结构设计与仿真分析。首先,提出了双源磁检测环形筒状励磁回路和独立分离励磁回路方案,基于有限元仿真分别验证了两种方案的可行性,明确了以独立分离回路作为磁回路的基本结构;其次,研究了衔铁回路个数、衔铁长度、高度等参数对磁化效果的影响,基于所得规律确定了结构参数,并探明了永磁铁牌号、长度、厚度、提离值等参数对磁化效果的影响,以确保高效利用磁能;最后,为探究桥路结构参数对桥路磁通密度分布的影响规律,采用控制变量法明确了磁桥路提离值、厚度、空气间隙对桥路磁通检测的影响。通过双源磁回路结构设计与仿真分析,为实际应用中矿用钢丝绳新型电磁检测探头设计、检测系统设计和信号反演等提供了依据。Abstract: In response to the limitations of electromagnetic methods in detecting local damage in mining steel wire ropes, a dual-source magnetic detection method is proposed. It combines main magnetic flux and leakage magnetic flux, focusing on the design and simulation analysis of the dual-source magnetic circuit structure. Two schemes—a dual-source annular cylindrical excitation circuit and an independent separated excitation circuit—are examined for feasibility through finite element simulation. Structural parameters influencing magnetization effectiveness, such as armature circuit number, length, and height, are studied. Additionally, parameters affecting magnetic energy utilization, including permanent magnet grade, length, thickness, and lift-off value, are explored. The impact of bridge structure parameters on magnetic flux density distribution is investigated, emphasizing magnetic bridge lift-off value, thickness, and air gap effects. This analysis provides a foundation for developing electromagnetic detection probes, systems, and signal inversion techniques for practical applications in mining steel wire ropes.
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