柔模沿空留巷机械化成套装备与端头区域围岩控制技术

Mechanized complete set of equipment and surrounding rock control technology for flexible formwork gob-side entry retaining in end area

  • 摘要: 柔模沿空留巷端头区域弧三角形悬板的破断特征、尺寸计算及稳定性控制等缺乏系统理论指导,导致在沿空留巷装备选型与支护参数设计时过多依赖经验,难以完全适配复杂多变的井下条件。针对上述问题,以国能包头能源有限责任公司万利一矿42305工作面为工程背景,研发了由端头躲锚支架、端头过渡支架、挡矸支架、挂模装置、新型箍筋柔模等组成的柔模沿空留巷机械化成套装备,实现了“超前支护−临时防护−永久承载”的协同支护。揭示了工作面推进过程中弧三角形悬板破断特征:顶煤弧三角形悬板、直接顶弧三角形悬板、基本顶弧三角形悬板依次破断;破断周期方面,顶煤弧三角形悬板最短,直接顶弧三角形悬板次之,基本顶弧三角形悬板最长;弧三角形悬板尺寸自下而上逐层增大。推导出基本顶弧三角形悬板边长计算公式,明确了悬板边长主要受基本顶岩性、厚度、上覆岩层荷载及自重等因素控制。研究发现基本顶弧三角形悬板与“O−X”破断形成的弧形三角块存在空间重合,由此形成弧三角形悬板“大结构”,并与留巷作业空间支护“小结构”形成了稳定协同承载机制。数值模拟结果表明,端头区域装备使顶板极限弯矩迹线在工作面与巷道边界交汇处向采空区偏移,其刚性支撑作用有效限制了采空区侧顶板变形,控顶效果良好。

     

    Abstract: Systematic theoretical guidance for the fracture characteristics, dimension calculation, and stability control of arc triangular suspended plates in the end area of flexible formwork gob-side entry retaining is lacking. As a result, equipment selection and support parameter design for gob-side entry retaining rely excessively on experience and cannot fully adapt to complex and variable underground conditions. To address these problems, the working face 42305 of Wanli No.1 Mine of CHN Energy Baotou Energy Co., Ltd. was taken as the engineering background. A mechanized complete set of equipment for flexible formwork gob-side entry retaining was developed, consisting of an end-area anchor-avoidance support, end-area transition support, gangue-retaining support, formwork-hanging device, and a new type of stirrup flexible formwork. The system achieved coordinated support integrating "advanced support – temporary protection – permanent bearing". The fracture characteristics of arc triangular suspended plates during working face advancement were revealed. The top coal arc triangular suspended plate, immediate roof arc triangular suspended plate, and main roof arc triangular suspended plate fractured successively. Regarding fracture periodicity, the top coal arc triangular suspended plate had the shortest fracture period, followed by the immediate roof arc triangular suspended plate, while the main roof arc triangular suspended plate had the longest fracture period. The size of the arc triangular suspended plates increased layer by layer from bottom to top. A calculation formula for the side length of the main roof arc triangular suspended plate was derived, and the side length was found to be mainly controlled by factors including the lithology and thickness of the main roof, the load of overlying strata, and its self-weight. The study found that the main roof arc triangular suspended plate spatially overlapped with the arc-shaped triangular block formed by "O-X" fracture, thereby forming a "large structure" of the arc triangular suspended plate, which, together with the "small structure" of support in the entry-retaining working space, formed a stable coordinated bearing mechanism. Numerical simulation results showed that the equipment in the end area caused the trajectory of the ultimate bending moment of the roof to shift toward the goaf at the intersection between the working face and roadway boundary. Its rigid supporting effect effectively limited roof deformation on the goaf side and achieved good roof control performance.

     

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