采煤工作面可控敏捷稳压供液系统理论与实践

Theory and Practice of Controllable Agile Pressure-Stabilizing Liquid Supply System of Coal Face

  • 摘要: 为解决综采工作面推进过程中稳压供液的难题,提出了基于蓄能器站的可控敏捷稳压供液系统,并在红柳林25216工作面开展了试验应用。首先根据液压支架参数建立了全工作面液压系统仿真模型,对成组进行推溜移架时的压力波动情况和用液需求进行了分析。结果表明:双架成组进行推溜移架时移架时间满足工作面需求,但支架进液口压力波动剧烈,且泵站会有额外的溢流损耗。为解决成组移架过程中压力波动过大和泵站的能量浪费,提出在设备列车处部署基于大容量蓄能器站的可控敏捷稳压供液系统方案,通过控制蓄能器站液口与主进液管的通断,以实现低压快速补液和立柱快速增压的效果。仿真分析表明,增加可控敏捷稳压供液系统后,推溜移架时间相比于未部署时减少26.0%,压力波动降低45.3%,有效提高了工作面供液质量,同时相比于只安装蓄能器站,推溜移架时间减少了5.3%。设计了由三组共18个囊氏蓄能器组成的蓄能器站和专用的控制系统及阀组组成的可控敏捷稳压供液系统,其井下应用结果表明,可控敏捷稳压供液系统开启后,泵站出口压力波动降低66.0%,且系统中压力扰动被明显抑制,稳压效果明显。研究工作为采煤工作面高质量稳压供液提供了有效解决方案。

     

    Abstract: To address the challenge of stabilizing fluid pressure during the advancing process of a fully mechanized mining face, a controllable agile pressure-stabilizing liquid supply system based on an accumulator station was proposed and tested at the Hongliulin 25216 working face. Based on the parameters of the hydraulic supports, a full-face simulation model was established. The pressure fluctuations and fluid demand during the hydraulic supports advancing were analyzed. The results indicated that when paired supports advanced, the advancing time meet the working face requirements; however, severe pressure fluctuations occurred at the support inlet, and the pump station experienced additional overflow losses. To solve excessive pressure fluctuations and energy waste in the pump station during hydraulic supports advancing, a scheme was proposed to deploy a controllable agile pressure-stabilizing liquid supply system with a large-capacity accumulator station at the equipment train. This system achieves the effects of rapid fluid replenishment under low pressure and quick pressure increase when the column lifting by controlling the connection between the accumulator station outlet and the main inlet pipe. Simulation analysis showed that after adding the system, the advancing time was reduced by 26.0% and pressure fluctuations were decreased by 45.3% compared to the non-deployed situation, effectively improving the liquid supply quality in the working face. Compared to only using an accumulator station, the advancing time was further reduced by 5.3%. An accumulator station consisting of three groups totaling 18 bladder accumulators was designed, along with the control system and valve bank. Underground application results demonstrated that after activating the controllable agile pressure-stabilizing liquid supply system, the pressure fluctuations at the outlet of the pump station were reduced by 66.0%, the pressure disturbances were significantly suppressed, and the pressure stabilization effect was evident. This research provides an effective solution for high-quality stabilized liquid supply in mining faces.

     

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