基于强化学习自适应与联合优化的浮选泡沫点云工况识别

Flotation Froth Point Cloud Condition Recognition Based on Reinforcement Learning Adaptive and Joint Optimization

  • 摘要: 针对现有视觉模型邻域参数固定、无法适应浮选泡沫密度剧烈变化,以及工业现场强机械震动导致识别精度下降的问题,本文提出并验证了一种面向复杂工况的三维点云多尺度自适应感知系统(DGCNN-IO)。首先,依托自动滑轨巡检平台构建了包含3577组高精度样本的工业级数据集,并引入曲率、粗糙度等10维增强几何特征以丰富点云物理语义;其次,提出基于强化学习的邻域尺度自适应机制,根据点云局部密度动态调整图卷积邻域尺度(k值),有效解决大尺度兼并气泡与细密堆积泡沫共存时的感知尺度失配难题;最后,引入知识蒸馏与一致性正则化联合训练策略,将教师模型的判别经验迁移至推理网络,提升模型在恶劣环境下的鲁棒性。实验结果表明,该系统在包含起泡剂过量和不足等典型工况的实测数据集上,综合分类准确率达97.0%,F1分数为96.9%;在模拟强机械震动的高斯噪声环境下,识别性能降幅仅为1.1%,显著优于基准模型,验证了所提方法的有效性与工程实用价值。

     

    Abstract: To address the problems of fixed neighborhood parameters in existing visual models that cannot adapt to the drastic changes in flotation froth density, and the decline in recognition accuracy caused by strong mechanical vibration in industrial fields, this study proposes and validates a three-dimensional point cloud multi-scale adaptive perception system for complex working conditions (DGCNN-IO). First, an industrial-grade dataset containing 3,577 high-precision samples was constructed based on an automatic slide-rail inspection platform, and 10-dimensional enhanced geometric features including curvature and roughness were introduced to enrich the physical semantics of point clouds. Second, a neighborhood scale adaptive mechanism based on reinforcement learning was proposed to dynamically adjust the graph convolution neighborhood scale (k value) according to the local density of point clouds, effectively solving the perceptual scale mismatch problem when large-scale merged bubbles and densely stacked froth coexist. Finally, a joint training strategy of knowledge distillation and consistency regularization was introduced to transfer the discriminative experience of the teacher model to the inference network, improving the robustness of the model in harsh environments. Experimental results show that the system achieves a comprehensive classification accuracy of 97.0% and an F1 score of 96.9% on a field-collected dataset containing typical working conditions such as excess and deficient frother; under a Gaussian noise environment simulating strong mechanical vibration, the recognition performance drops by only 1.1%, significantly outperforming the baseline model, verifying the effectiveness and engineering practical value of the proposed method.

     

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