“三软”煤层回采巷道主被动联合支护支架结构优化研究

Research on the Optimization of Active Passive Joint Support Support Structure for the "Three Soft" Coal Seam Mining Roadway

  • 摘要: 针对现阶段矿井煤巷支护采用U型钢棚支护,掘进作业人数多、劳动强度大、效率低,单进水平低等问题,本文研究了“三软”煤层回采巷道主被动联合支护支架结构优化,对煤矿二1煤层回采巷道围岩分类,提出平均围岩强度、地应力、平均支护强度和采动影响4个指标,利用K-means聚类算法进行聚类分析,二1煤层回采巷道可归为IV-V类,属于不稳定或极不稳定巷道。采用理论方法分析了王行庄煤矿二1煤层U型钢支架的极限承载能力和实际承载能力。提出了“U型钢+锚索”主被动式支架结构设计方案,采用ABAQUS数值模拟软件对U型钢支架变形特征进行模拟以及对含缺陷U型钢支架在四种典型荷载下的极限承载能力进行模拟,并分析了联合支护条件下不同支架排距对巷道围岩变形的影响,结果表明,支架间距为600~800mm时,能够有效控制围岩变形。研究能够提升研究煤矿“三类”巷道掘进速度,减轻工人的劳动强度,减缓矿井采掘接替紧张的局面,为矿井标准化建设奠定基础。

     

    Abstract: In response to the problems of large number of excavation workers, high labor intensity, low efficiency, and low single entry level in the current stage of mine coal roadway support using U-shaped steel shed support, this paper studies the optimization of active and passive joint support parameters for the "three soft" coal seam mining roadway. The rock classification of the mining roadway in coal seam 21 is proposed, and four indicators including average surrounding rock strength, geostress, average support strength, and mining impact are proposed. K-means clustering algorithm is used for clustering analysis, and the mining roadway in coal seam 21 can be classified as IV-V, which belongs to unstable or extremely unstable roadway. Theoretical methods were used to analyze the ultimate bearing capacity and actual bearing capacity of U-shaped steel supports in the Er1 coal seam of Wangxingzhuang coal mine. A design scheme for the "U-shaped steel+anchor cable" active and passive support structure was proposed. The deformation characteristics of the U-shaped steel support were simulated using ABAQUS numerical simulation software, and the ultimate bearing capacity of the defective U-shaped steel support under four typical loads was simulated. The influence of different support spacing on the deformation of the surrounding rock of the roadway under joint support conditions was analyzed. The results showed that when the support spacing was 600-800mm, the deformation of the surrounding rock could be effectively controlled. Research can improve the excavation speed of the "three types" of coal mine tunnels, reduce the labor intensity of workers, alleviate the tight situation of mining succession, and lay the foundation for standardized construction of mines.

     

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