基于电阻应变悬臂梁结构的粉尘沉积强度检测技术

Dust Deposition Intensity Detection Technology Based on Resistive Strain Cantilever Beam Structure

  • 摘要: 为有效防控煤矿井下沉积粉尘所引发的煤尘爆炸事故,填补国内在高精度、在线化粉尘沉积强度检测技术方面的空白,本研究基于电阻应变式悬臂梁传感原理,开发了一种集成伞状接尘盘结构、电阻应变悬臂梁结构、惠斯通电桥全桥应变测量模块、差分模拟信号放大电路与高精度数字信号处理单元于一体的粉尘沉积强度传感器。研究通过标准砝码对传感器质量测试结果的标定试验,建立了质量-输出数值信号之间的定量数学模型,实现了粉尘沉积质量的可靠表征。进一步,系统探究了伞状接尘盘直径对传感器质量测试误差的影响规律,以及盘面倾角对集尘效率与排水自清洁性能的作用机制,从而确定了接尘盘的最优结构参数,明确了粉尘沉积强度的表征模型。最后实验结果表明,该粉尘沉积强度传感器具有较高的在线检测精度:粉尘沉积质量检测误差小于0.1 g,分辨率为0.01 g;沉积粉尘强度测量绝对误差小于0.0022 g/cm2,分辨率为0.0001 g/cm2。本研究成果为我国煤矿煤尘爆炸风险的有效监测与主动防控提供了有力的技术支撑。

     

    Abstract: To effectively prevent coal dust explosion accidents caused by accumulated dust in coal mines and fill the domestic gap in high-precision, online dust deposition intensity detection technology, this study developed a dust deposition intensity sensor based on the resistance strain cantilever beam sensing principle. The sensor integrates a parasol-shaped dust collection disc structure, a resistance strain cantilever beam structure, a Wheatstone bridge full-bridge strain measurement module, a differential analog signal amplification circuit, and a high-precision digital signal processing unit. Through calibration tests using standard weights, the study established a quantitative mathematical model between mass and output numerical signals, achieving reliable characterization of dust deposition mass. Further, the research systematically investigated the influence of parasol-shaped dust collection disc diameter on sensor mass measurement errors and the mechanism of disc surface inclination on dust collection efficiency and self-cleaning performance, thereby determining the optimal structural parameters of the dust collection disc and clarifying the dust deposition intensity characterization model. Finally, experimental results demonstrated the sensor's high online detection accuracy: dust deposition mass measurement error is less than 0.1 g, with a resolution of 0.01 g; absolute error in dust deposition intensity measurement is less than 0.0022 g/cm2, with a resolution of 0.0001 g/cm2. These findings provide robust technical support for effective monitoring and proactive prevention of coal dust explosion risks in coal mines.

     

/

返回文章
返回