浮选尾矿图像采集装置机械臂柔顺控制优化研究

Research on the Optimization of Compliant Control for a Robotic Arm in a Flotation Tailings Image Acquisition System

  • 摘要: 针对目前智能化选煤厂在利用机械臂进行浮选尾矿灰分检测过程中,存在的图像获取不稳定、机械冲击大以及机械臂柔顺控制不足等问题。本文提出一种融合TJS-DACC插值优化算法与强化学习中奖励函数机制的六轴机械臂柔顺控制优化策略。首先,建立了六自由度机械臂的DH参数模型,完成正逆运动学分析,并结合MATLAB 中的Robotics Toolbox工具包实现机械臂轨迹仿真与可视化;其次,通过构建融合六轴机械臂任务空间与关节空间的TJS-DACC插值控制框架,引入插值因子动态权重插值,通过在不同插值因子条件下末端执行器响应速度与接触柔顺不同,利用强化学习中的奖励函数机制实现最优插值因子训练,最终确定最优值为,在此基础上,通过建立物理实验平台进行验证。结果表明:优化后的机械臂在浮选尾矿灰分采集中控制更平稳,机械臂末端执行器轨迹响应更快、柔顺性显著增强,与传统算法相比,采样效率平均提升26.13%。该柔顺控制优化策略具备良好的轨迹稳定性与环境自适应能力,能够在实现对于浮选尾矿采样效率提高的同时,更好的减少机械臂的机械冲击,为浮选尾矿智能检测装备的控制系统设计提供了有效技术支撑。

     

    Abstract: In view of the problems of unstable image acquisition, large mechanical impact and insufficient flexible control of the robotic arm in the process of flotation tailings ash detection in the current intelligent coal preparation plant. In this paper, a six-axis manipulator compliance control optimization strategy is proposed by combining the TJS-DACC interpolation optimization algorithm and the reward function mechanism in reinforcement learning. Firstly, the DH parameter model of the six-degree-of-freedom manipulator was established, the forward and reverse kinematics analysis was completed, and the trajectory simulation and visualization of the manipulator were realized by combining the Robotics Toolbox toolkit in MATLAB. Secondly, by constructing a TJS-DACC interpolation control framework that fuses the task space and joint space of the six-axis manipulator, the interpolation factor α dynamic weight interpolation is introduced, and the optimal interpolation factor training is realized by using the reward function mechanism in reinforcement learning by using the reward function mechanism in reinforcement learning to realize the optimal interpolation factor training by using the response speed and contact flexibility of the end effector under different interpolation factor conditions, and finally the optimal value is determined to be α=0.74, which is verified by establishing a physical experiment platform. The results show that the optimized robotic arm controls the ash collection of flotation tailings more smoothly, the trajectory response of the end effector of the robotic arm is faster, the compliance is significantly enhanced, and the sampling efficiency is increased by 26.13% on average compared with the traditional algorithm. The compliant control optimization strategy has good trajectory stability and environmental adaptability, which can improve the sampling efficiency of flotation tailings while better reducing the mechanical impact of the manipulator, and provides effective technical support for the control system design of flotation tailings intelligent detection equipment.

     

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