重型刮板输送机复杂工况多电机功率平衡控制研究

Research on Multi-Motor Power Balance Control of Heavy-duty Scraper Conveyors under Complex Working Conditions

  • 摘要: 本文以异步变频电机的重型刮板输送机为研究对象,针对重型刮板输送机在复杂工况下存在多电机驱动功率不平衡、系统响应迟滞的问题,提出一种基于长短期记忆网络与比例积分控制相结合的刮板输送机多电机功率平衡自适应控制方法(LSTM-PI)。该方法通过分析刮板输送机的传动特性和多电机功率耦合机理,建立功率平衡控制系统模型;然后,将LSTM神经网络的时序学习能力与PI控制的实时反馈特性融合,构建LSTM-PI自适应控制模型,实现对刮板输送机多电机功率平衡控制的动态预测与参数自适应调节;最后建立MATLAB/Simulink仿真模型,在起动、负载突变及负载不均三类工况对本文提出的控制算法进行实验验证。结果表明:LSTM-PI控制方法在起动阶段可实现平滑加速,链速误差控制在1.2%以内,降低系统冲击载荷;在负载突变工况下,电机功率偏差峰值下降48%,恢复时间缩短32%;在负载不均条件下,三台电机功率偏差稳定在1%以内,能够实现多电机间的实时功率自适应分配;此外,LSTM-PI模型在响应速度方面也表现出明显优势,显著提升刮板输送机在复杂工况下的运行稳定性。

     

    Abstract: This paper takes the heavy-duty scraper conveyor with asynchronous variable frequency motor as the research object. Aiming at the problems of multi-motor drive power imbalance and system response lag of heavy-duty scraper conveyors under complex working conditions, an adaptive control method for multi-motor power balance of scraper conveyors based on the combination of long short-term memory network and proportion-al-integral control (LSTM-PI) is proposed. This method establishes a power balance control system model by analyzing the transmission characteristics of the scraper conveyor and the power coupling mechanism of mul-tiple motors. Then, the temporal learning ability of the LSTM neural network is integrated with the real-time feedback characteristics of PI control to construct the LSTM-PI adaptive control model, achieving dynamic prediction and parameter adaptive adjustment for the power balance control of multiple motors of the scraper conveyor. Finally, a MATLAB/Simulink simulation model was established, and the control algorithm proposed in this paper was experimentally verified under three working conditions: start-up, sudden load change, and uneven load. The results show that the LSTM-PI control method can achieve smooth acceleration in the start-up stage, the chain speed error is controlled within 1.2%, and the system impact load is reduced. Under the con-dition of sudden load changes, the peak power deviation of the motor decreases by 48%, and the recovery time is shortened by 32%. Under uneven load conditions, the power deviation of the three motors remains stable within 1%, enabling real-time power adaptive distribution among multiple motors. In addition, the LSTM-PI model also demonstrates a significant advantage in response speed, greatly enhancing the operational stability of the scraper conveyor under complex working conditions.

     

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