基于沉积物高光谱图像的浮选尾煤灰分预测研究

Ash content prediction of flotation tailings based on sediment hyperspectral images

  • 摘要: 浮选尾煤灰分在线高精度检测是选煤智能化的关键,但传统视觉方法易受水膜与同色异谱现象的干扰。针对该问题,分析了尾煤沉积物的漫反射光学响应机理,论证了利用沉积物高光谱图像预测灰分的可行性;通过真实选煤厂原样的人工梯度掺混,在保留原有矿物泥化特征的前提下,构建覆盖全灰分跨度的数据集。提出一种融合空间语义分割与深度时序网络的浮选尾煤灰分预测方法,通过构建全波段U−Net分割模型与形态学截断算法提取沉积物区域;采用孤立森林、多元散射校正与连续统去除算法进行预处理,构建双通道特征张量;结合一维残差网络(1D−ResNet)、压缩与激励(SE)通道重标定、长短期记忆网络(LSTM),构建融合浓度先验的1D−RSL灰分预测模型,提取波段间的局部特征与长程依赖关系,实现样本级灰分预测。测试结果表明:该模型预测结果的决定系数为0.952,均方根误差为1.95%,预测误差低于偏最小二乘回归、支持向量回归等模型;单次完整检测流程耗时约为48.2 s,满足工业生产对浮选尾煤灰分动态监测的要求。

     

    Abstract: High-precision online detection of ash content in flotation tailings is essential for intelligent coal preparation, but conventional vision-based methods are susceptible to interference from water films and metamerism. To address this issue, the diffuse-reflectance optical response mechanism of flotation-tailings sediment was analyzed, and the feasibility of predicting ash content from sediment hyperspectral images was demonstrated. A dataset spanning the full ash-content range was constructed by artificially blending raw samples from an operating coal preparation plant at graded proportions while preserving their original mineral sliming characteristics. A flotation-tailings ash content prediction method integrating spatial semantic segmentation with a deep temporal network was proposed. A full-band U-Net segmentation model and a morphological truncation algorithm were developed to extract sediment regions. Isolation Forest, multiplicative scatter correction, and continuum removal were used for preprocessing, and a dual-channel feature tensor was constructed. A concentration-prior-integrated 1D-RSL ash content prediction model was then constructed by combining a One-Dimensional Residual Network (1D-ResNet), Squeeze-and-Excitation (SE) channel recalibration, and Long Short-Term Memory (LSTM) to extract local interband features and long-range dependencies and achieve sample-level ash content prediction. Test results showed that the coefficient of determination and root mean square error of the model predictions were 0.952 and 1.95%, respectively, and its prediction error was lower than those of models such as partial least squares regression and support vector regression. A complete detection process took approximately 48.2 s and met the requirements for dynamic monitoring of flotation-tailings ash content in industrial production.

     

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