考虑统计特性未知噪声的综采工作面刮板输送机调直方法研究

A straightening method for scraper conveyor in a fully mechanized mining face considering noise with unknown statistical characteristics

  • 摘要: 综采工作面刮板输送机调直过程中会受到传感器检测误差和液压支架推移误差的影响,且液压支架和刮板输送机上用于轨迹检测的传感器在复杂煤尘、光照扰动和机械冲击下面临具有明显非高斯性和重尾特性且统计特性未知的噪声干扰,传统的滤波算法对刮板输送机轨迹预测精度低导致调直效果差。针对上述问题,提出了一种基于层次贝叶斯噪声建模的变分贝叶斯自适应卡尔曼滤波(VBAKF)算法的刮板输送机调直方法。将过程噪声与量测噪声统一建模为Student−t分布,通过尺度变量实现噪声协方差的在线估计,构建适用于复杂非高斯环境的刮板输送机轨迹预测模型。在此基础上,进一步构建基于预测轨迹的推溜补偿量计算流程,从而达到调直目的。在噪声统计特性未知条件下,针对过程噪声与量测噪声呈现不同重尾程度及协方差缓变特征的误差工况,对所提方法进行仿真验证,结果表明:① 在噪声统计特性未知且存在重尾干扰条件下,VBAKF算法仍能够保持稳定的轨迹预测性能。② 刮板输送机预测轨迹与真实轨迹的均方误差约为1.6 mm,相比无迹卡尔曼滤波(UKF)、最大熵卡尔曼滤波(MCKF)、自适应卡尔曼滤波(AKF)算法分别降低了约20%,25%和40%。③ 采用所提方法进行调直后,刮板输送机最大直线度偏差降低约70%。说明所提方法能有效提高综采工作面刮板输送机的轨迹预测及调直精度。

     

    Abstract: During the straightening process of a scraper conveyor in a fully mechanized mining face, the system is affected by sensor measurement errors and hydraulic support advancing errors. The sensors used for trajectory detection on hydraulic supports and the scraper conveyor are subject to noise interference with evident non-Gaussian and heavy-tailed characteristics and unknown statistical properties under complex coal dust, illumination disturbance, and mechanical impact conditions. Traditional filtering algorithms exhibit low trajectory prediction accuracy, resulting in poor straightening performance. To address this problem, a scraper conveyor straightening method based on a Variational Bayesian Adaptive Kalman Filter (VBAKF) algorithm with hierarchical Bayesian modeling was proposed. The process noise and measurement noise were jointly modeled as Student-t distributions, and the noise covariance was estimated online through scale variables, thereby constructing a trajectory prediction model for the scraper conveyor suitable for complex non-Gaussian environments. On this basis, a calculation procedure for the compensation amount of scraper conveyor advancement based on the predicted trajectory was further established to achieve the straightening objective. Under conditions of unknown noise statistical characteristics, simulations were conducted for error scenarios in which process noise and measurement noise exhibited different degrees of heavy-tailedness and slowly varying covariance characteristics. The results showed that: ① the VBAKF algorithm maintained stable trajectory prediction performance under unknown noise statistical characteristics and heavy-tailed interference. ② The mean squared error between the predicted trajectory and the actual trajectory of the scraper conveyor was about 1.6 mm, which was reduced by approximately 20%, 25%, and 40% compared with the unscented Kalman filter, maximum correntropy Kalman filter, and adaptive Kalman filter, respectively. ③ After applying the proposed method for straightening, the maximum straightness deviation of the scraper conveyor was reduced by about 70%. These results indicate that the proposed method effectively improves the trajectory prediction and straightening accuracy of the scraper conveyor in a fully mechanized mining face.

     

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