“三软”煤层回采巷道主被动联合支护研究

Combined active and passive support for mining roadway in "three-soft" coal seam

  • 摘要: 针对煤巷采用U型钢支护存在的掘进作业人数多、劳动强度大、效率低、单进水平低等问题,研究了“三软”煤层回采巷道主被动联合支护支架结构优化,提出了“U型钢+锚索”主被动式支架结构设计方案:在原有U型钢(被动支护)的基础上,增加锚索(主动支护),利用U型钢对围岩浅部进行护表,利用锚索对围岩深部进行加固。采用ABAQUS数值模拟软件对U型钢支架变形特征进行模拟,得出支架失稳形式主要有尖顶、凹顶、缩顶和屈腿破坏4种,结合模拟结果、理论计算和现场调研确定了U型钢补打锚索位置。对含缺陷U型钢支架在4种典型荷载下的极限承载能力进行模拟,得出4种典型荷载条件下的极限临界荷载与完整支架相比分别降低了40%,34%,30%,46%;在U型钢开孔部位充填混凝土,对应含缺陷的试样极限荷载提升了902 kN,起到了明显的补强效果。分析了主被动联合支护条件下不同支架排距对巷道围岩变形的影响,得出支架排距为600~800 mm时能够有效控制围岩变形。通过现场应用对巷道顶板离层、表面位移进行观测,结果表明,采用主被动联合支护支架结构优化后,巷道支护效果较好。

     

    Abstract: To address the problems of excessive labor demand, high labor intensity, low efficiency, and low drivage rate associated with U-shaped steel supports in coal roadways, the structural optimization of a combined active and passive support system for roadways in "three-soft" coal seams was investigated. A "U-shaped steel + anchor cable" combined active and passive support design scheme was proposed. Based on the original U-shaped steel (passive support), anchor cables (active support) were added. The U-shaped steel was used to provide surface support for the shallow surrounding rock, while the anchor cables were used to reinforce the deep surrounding rock mass. ABAQUS software was used to simulate the deformation characteristics of the U-shaped steel supports. The results showed that the support instability modes mainly included four types: peaked-roof failure, concave-roof failure, roof shrinkage failure, and leg buckling failure. Based on the simulation results, theoretical calculations, and field investigations, the positions for supplementary anchor cable installation in the U-shaped steel were determined. The critical load-bearing capacities of U-shaped steel supports with defects under four typical loading conditions were simulated. Compared with the intact support, the critical loads under the four typical loading conditions decreased by 40%, 34%, 30%, and 46%, respectively. Concrete was filled into the opening of the U-shaped steel, and the critical load of the defective specimen increased by 902 kN, showing a significant reinforcement effect. The influence of different support spacings on roadway surrounding rock deformation under combined active and passive support conditions was analyzed. The results indicated that a support spacing of 600–800 mm could effectively control surrounding rock deformation. Field monitoring was conducted on roof separation and roadway surface displacement. The results showed that, after optimization of the combined active and passive support structure, good roadway support performance was achieved.

     

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