煤矿井下随钻无源水力增压器及性能分析

Passive hydraulic intensifier for while-drilling operations in underground coal mines and its performance analysis

  • 摘要: 针对现有煤矿井下水力增压器尺寸大、无法实现随钻增压、需配套驱动装置等问题,基于活塞差动增压原理,通过多级多腔模块化设计和换向阀协同控制技术,研制了煤矿井下随钻无源水力增压器。该增压器无需依赖外部高压泵可将煤矿井下低压水自主转换为高压水,实现高压增透作业,增压比达1∶10,最低增压压力达20 MPa。分析了高压冲孔出口直径、活塞有效作用面积比和输入压力对增压器工作性能的影响:高压冲孔出口直径、活塞有效作用面积比和输入压力越大,增压后高压液体的流速越快,但高压液体达到稳态流速的时间更长。现场工业性试验结果表明,在坚固性系数为0.15的松软煤层冲孔造穴时,单孔平均出煤量达1.5 t/m,增压器性能稳定,实现了无泵高压水力增透作业。

     

    Abstract: To address the problems of existing hydraulic intensifiers used in underground coal mines—such as large size, inability to achieve pressure boosting while drilling, and the need for auxiliary driving devices—a passive hydraulic intensifier for while-drilling operations was developed based on the piston differential pressurization principle, employing a multi-stage multi-chamber modular design and a coordinated control technique using directional valves. This intensifier did not rely on an external high-pressure pump and converted low-pressure underground mine water into high-pressure water autonomously, enabling high-pressure permeability-enhancement operations. It achieved a pressurization ratio of 1∶10 with a minimum pressurization pressure of 20 MPa. The influences of high-pressure outlet diameter, effective piston acting area ratio, and input pressure on the performance of the intensifier were analyzed: the larger the high-pressure outlet diameter, effective piston acting area ratio, and input pressure, the faster the flow velocity of the high-pressure liquid, but the longer the time required for the high-pressure liquid to reach a steady-state velocity. Field industrial test results showed that, during hydraulic punching and cavity creation in a soft coal seam with a firmness coefficient of 0.15, the average coal output per meter of borehole reached 1.5 t/m, and the intensifier exhibited stable performance, achieving pump-free high-pressure hydraulic permeability enhancement.

     

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