基于电−振信号联合的电动机故障诊断研究

Motor fault diagnosis based on combination of electrical and vibration signals

  • 摘要: 针对煤矿井下电动机复杂工况下单一信号(电流、振动)故障诊断精度有限、多故障并存导致识别困难的问题,基于机电耦合特性及多传感器信息互补性,提出基于电−振信号联合的电动机故障诊断方法。分别对电动机电流信号和振动信号在时域、频域和时频域内捕获故障信息,在通道维度上融合生成包含多域信息的特征彩色图像,丰富故障表征信息。构建了一种嵌入改进卷积块注意力模块(ICBAM)的双通道残差网络(DCResNet)模型ICBAM−DCResNet,通过多层残差块和ICBAM的注意力机制,挖掘图像样本的深层特征,最后进行融合并实现分类,实现电−振信号联合的故障诊断。对比实验结果表明,多域融合相比单一分析域诊断精度更高,ICBAM−DCResNet模型比深度残差网络(ResNet)模型性能更好,对信号样本的特征提取能力更强。在公开数据集上的实验结果表明,基于电−振信号联合的电动机故障诊断方法的准确率达99.8%,对转子故障和轴承故障均能取得不错的识别效果,泛化性较好。

     

    Abstract: To address the problems of limited fault diagnosis accuracy of single-signal (current or vibration) methods and difficulty in identifying multiple coexisting faults under complex operating conditions of underground coal mine motors, a motor fault diagnosis method based on the combination of electrical and vibration signals was proposed, leveraging the electromechanical coupling characteristics and the complementarity of multi-sensor information. Fault information was captured from the motor current and vibration signals in the time domain, frequency domain, and time–frequency domain, respectively. The features were fused in the channel dimension to generate feature color images containing multi-domain information, thereby enriching the fault characterization. A Dual-Channel Residual Network (DCResNet) model embedded with an Improved Convolutional Block Attention Module (ICBAM), namely ICBAM-DCResNet, was constructed. Through multiple residual blocks and the attention mechanism of ICBAM, deep features of image samples were extracted. Finally, feature fusion and classification were performed to achieve fault diagnosis based on the combination of electrical and vibration signals. The comparative experimental results showed that multi-domain fusion achieved higher diagnosis accuracy than single-domain analysis, and the ICBAM-DCResNet model outperformed the Residual Network (ResNet) model, demonstrating stronger feature extraction capability for the signal samples. The experiment results on the public dataset demonstrated that the proposed motor fault diagnosis method based on the combination of electrical and vibration signals achieved an accuracy of 99.8%, with good identification performance for rotor and bearing faults and strong generalization ability.

     

/

返回文章
返回