综采工作面整体三维空间直线度评估研究

Research on evaluation of overall three-dimensional spatial straightness of fully mechanized mining face

  • 摘要: 现有综采工作面直线度评估方法采用平面直线度,通过液压支架或刮板输送机单一装备信息描述直线度,且未考虑外部因素和装备间的相对关系,无法准确、全面反映实际工况下综采工作面的直线度情况。针对上述问题,提出了一种综采工作面整体三维空间直线度评估方法。在三维空间条件下,基于三级坐标体系,利用刮板输送机、液压支架群自身轨迹与自身直线度基线的偏差程度评估单一综采装备直线度,在此基础上,融合煤层曲面与装备偏差、浮动连接机构推进误差,完成对综采工作面整体三维空间直线度的评估。该方法采用三维空间直线度,相较二维平面直线度可减小误差,有效消除平面投影导致的形态失真效应;采用整体装备直线度,可以有效解决单一装备直线度无法全面表达综采工作面整体情况的问题;考虑煤层装备耦合关系、刮板输送机窜动量,可使直线度求解与评估更接近实际工况,显著提高直线度求解与评估的精度。实验结果表明,采用所提方法得到的直线度评估结果与标准差方法较为接近,验证了其准确性,此外,通过多方面偏差评估,可实时动态分析某时刻可能对直线度造成影响的因素所在并及时调整。

     

    Abstract: The existing straightness evaluation methods for fully mechanized mining faces adopt planar straightness, describing straightness through information from a single piece of equipment such as a hydraulic support or a scraper conveyor, without considering external factors or the relative relationships among equipment. As a result, they cannot accurately and comprehensively reflect the actual straightness of a fully mechanized mining face under real working conditions. To address these issues, an overall three-dimensional spatial straightness evaluation method for fully mechanized mining faces was proposed. In three-dimensional space, based on a three-level coordinate system, the straightness of a single piece of fully mechanized equipment was evaluated using the degree of deviation between the trajectory of both the scraper conveyor and hydraulic support group and their own straightness baseline. On this basis, the evaluation of overall three-dimensional spatial straightness of the fully mechanized mining face was conducted by integrating the curved coal seam surface, equipment deviation, and advancement errors of the floating connection mechanism. Compared with two-dimensional planar straightness, the proposed method based on three-dimensional spatial straightness reduced errors and effectively eliminated the distortion effect caused by planar projection. The use of overall equipment straightness effectively solved the problem that the straightness of a single piece of equipment could not represent the overall straightness of the fully mechanized mining face. By considering the coupling relationship between the coal seam and the equipment and the lateral movement of the scraper conveyor, the straightness calculation and evaluation became closer to the actual working conditions, significantly improving the accuracy of straightness evaluation. The experimental results showed that the straightness evaluation results obtained by the proposed method were close to those obtained using the standard deviation method, verifying its accuracy. In addition, through multi-aspect deviation evaluation, the factors that may affect straightness at a specific moment could be dynamically analyzed and adjusted in real time.

     

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