矿用CAN总线通信线缆的对称性测试分析

Symmetry testing and analysis of CAN bus communication cables for mining

  • 摘要: 煤矿井下电磁环境复杂,大功率设备启停、动力电缆谐波、开关操作瞬态、无线通信设备密集部署等干扰主要以共模形式耦合至通信线缆,对安全监控系统的稳定运行构成严重威胁。通信线缆的对称性是决定其抗共模干扰能力的关键参数,现行煤矿安全监控系统检验方案以物理结构(是否双绞)作为对称性判定依据,将CAN信号互连线默认为不对称互联线进行测试,与GB/T 17626.5—2019《电磁兼容 试验和测量技术 浪涌(冲击)抗扰度试验》以横向转换损耗(TCL)定义对称线的原则存在潜在冲突。针对该问题,以煤矿安全监控系统中广泛使用的CAN总线通信线缆为研究对象,采用TCL测试方法,对非屏蔽平行线束、非屏蔽双绞线及屏蔽双绞线3种结构的对称属性进行系统评估。测试结果表明,所有被测线缆的差模至共模转换损耗均超过20 dB,符合对称线的定义,证明线缆的对称性与物理结构之间并无必然对应关系。基于此,提出以TCL等电磁性能指标替代物理结构作为对称性判定依据,并建议将矿用通信线缆统一按对称线进行电磁兼容测试(包括浪涌抗扰度、射频传导抗扰度、传导发射等),以匹配井下实际干扰环境。

     

    Abstract: The electromagnetic environment in underground coal mines is complex, and interference such as the start-up and shutdown of high-power equipment, harmonics of power cables, switching transients, and dense deployment of wireless communication devices mainly couple into communication cables as common-mode signals, posing a serious threat to the stable operation of safety monitoring systems. The symmetry of communication cables is a key parameter that determines their resistance to common-mode interference. The current inspection scheme for coal mine safety monitoring systems uses the physical structure (i.e., whether the cable is twisted) as the criterion for symmetry determination and treats CAN signal interconnection lines as asymmetric lines by default for testing. This approach potentially conflicts with GB/T 17626.5-2019 "Electromagnetic compatibility—Testing and measurement techniques—Surge immunity test", which defines symmetric lines based on Transverse Conversion Loss (TCL). To address this issue, CAN bus cables widely used in coal mine safety monitoring systems were selected as the research object. The TCL test method was used to systematically evaluate the symmetry properties of three types of structures: unshielded parallel wire bundles, unshielded twisted pairs, and shielded twisted pairs. The results showed that the differential-mode-to-common-mode conversion loss of all tested cables exceeded 20 dB, meeting the definition of symmetric lines and indicating that there was no inherent correspondence between the symmetry of cables and physical structure. Accordingly, it was proposed that electromagnetic performance indicators such as TCL should replace the physical structure as the basis for symmetry determination, and it was recommended that mining communication cables be uniformly tested as symmetric lines in electromagnetic compatibility tests, including surge immunity, conducted radio-frequency immunity, and conducted emissions, to better match the actual underground interference environment.

     

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